Three-tier BOM
Base BOM, package BOM and product BOM held separately, so a pack change does not disturb the recipe.
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Manufacturing
FMCG Manufacturing ERP
Base, package and product BOMs, work orders with real steps, sampling and QC, plus AI reporting over the whole plant.
3-tierBOM structure
Step-wisework orders
Built-insampling workflow
Voice reporting · built in
Answer
What FMCG Manufacturing ERP is for
FMCG production is a layered problem. There is a base recipe, a packaging configuration and a finished product, and they change at different rates. Treat them as one bill of materials and every pack-size change forces you to rebuild the recipe.
Highsense FMCG Manufacturing ERP separates base BOM, package BOM and product BOM, then runs production as work orders with real steps and packing plans. Sampling, QC parameters and batch wastage are first-class parts of the workflow rather than spreadsheets alongside it.
Built for
- Food and beverage manufacturers
- Home and personal care FMCG units
- Contract packers running multiple SKUs
- Plants that need sample approval before bulk production
Modules
Production and work orders
Work orders broken into steps with packaging and pack plans, each tracked to completion.
Sample workflow
Sample requests become sample work orders with their own QC checks and batch sequence before bulk production is cleared.
QC inspections
Product-type QC parameters with recorded results per inspection, gating movement through the plant.
Material and stock control
Material stock with movement history, store-room items, GRN against purchase orders and finished-goods stock.
Procurement
Purchase requests, purchase orders with line items, vendor records and goods receipt notes.
Sales and dispatch
Sales orders with item-level dispatch tracking, so partial dispatch is visible per line.
Batch wastage
Wastage recorded per batch with reasons, so loss becomes a reportable trend.
CRM and leads
Lead sources, statuses, follow-ups, assignment history and meetings, so an enquiry and its order live together.
HR and team
Employees, positions, documents, leave and termination records with role-based permissions.
How the work flows
- 1Lead to sales order
An enquiry is captured, followed up and converted, with the order lines recorded against the customer.
- 2Sample first
A sample request raises a sample work order with its own QC parameters, approved before bulk production starts.
- 3Production order
Materials are checked and reserved against the base and package BOMs for the planned quantity.
- 4Work order steps
Production runs as ordered steps with packaging and pack plans, each signed off as it completes.
- 5QC inspection
Inspection results are recorded against the product type parameters; failures route to rework rather than dispatch.
- 6Dispatch and reporting
Finished goods dispatch against the order line, and the AI assistant reports on yield, wastage and predictions.
Included in every Highsense product
Ask your data a question, in plain English
No report builder, no pivot tables. Type the question the way you would ask a colleague and FMCG Manufacturing ERP answers from your live data.
Answers above are illustrative examples of the kind of question the reporting assistant handles.
Technology & deployment
Laravel 10MySQLBootstrap 5REST APINatural-language reportingCloud or on-premise
Available cloud-hosted or on your own server. Role and module level permissions throughout, and your data stays yours.
Frequently asked questions
Why separate base BOM from package BOM?
Because they change independently. A new pack size should not force you to re-enter the recipe, and a recipe change should apply to every pack size at once. Keeping them separate is what makes that possible.
Does it handle sample approval before bulk?
Yes. Sample requests become sample work orders with their own QC parameters and batch sequence, and bulk production is cleared only after that approval.
Can we see partial dispatch against an order?
Yes. Dispatch is tracked per sales-order line, so you can see exactly how much of each line has shipped and what remains.
Is the AI reporting an extra module?
No. Natural-language reporting is included with the system, not sold separately.
See FMCG Manufacturing ERP on your own numbers
We will walk you through it with your workflow, not a canned demo. Free, no obligation.
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